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2023 / 11 / 13

What is Universal Joint?

Whether it is for your car, truck, or any other type of machinery, a universal joint, also known as a U-joint, is a key component to keep everything running smoothly. It acts as a coupling that allows two shafts not collinear to connect and transmit torque. Without it, your transmission would not be able to function properly.
This article will cover the basics of a universal joint, how it works, and some of the most asked questions about it.

What Is a Universal Joint

The Universal Joint, or U Joint, is a coupling connecting two rigid rods despite bent axes. They are commonly seen in shafts for transmitting rotary motion and generally appear as a pair of hinges placed close together with a cross shaft connecting them at 90° angles.
Joints are commonly used to produce a reliable bond between two unyielding shafts at an angle, which allows for the exchange of constantly altering power. It is also used to connect the propeller shaft with the gearbox shaft to transfer rotating motion.
This device is necessary to transmit power under varying conditions. It can be found in vehicles that join the coupling shaft between the clutch and gearbox, main and auxiliary gearboxes, or driving shafts of driven front axles.
The 'Hooke's Joint' or 'Universal Joint' was created by Robert Hooke and is now commonly used throughout history. It was originally designed for maritime purposes to connect a ship's rudder to the stock.
The first time universal joint was used more than 2,000 years ago in China.

Different Names of Universal Joint

Throughout the years, the U-joint has picked up a few nicknames. Here are some of the more popular ones:
●    U-joint.
●    Cardan joint.
●    Hooke's joint.
●    Universal coupling.
●    Spicer or Hardy Spicer joint.

How Does Universal Joint Work?

An automobile's gearbox is usually rigidly mounted. The springs in the car allow for movement of the rear axle, so if the gearbox is instead mounted to the rear axle by a propeller shaft, it provides extra space in the engine bay for other components.
The gearbox output shaft has a splined yoke that couples to the propeller shaft via a similar yoke. A retaining bolt locks the two together, and the whole arrangement is free to pivot at the coupling point.
A universal joint, which consists of two yokes connected to each end of a shaft by a central cross piece, allows relative motion between the shaft and various other objects to which it may be connected, such as gearboxes, axle differentials, and final drive units.
The connecting cross piece will allow the yoke to turn bearings as it changes between shafts operating at different angles. If there is not enough uniformity in motion, then we can expect an increase on one side and a decrease on another because this part rotates with each revolution, where pivot pins go through planes twice per rotation vs. just once every 90 degrees (1 complete turn).

What Is the Function Of Universal Joint?

The universal joints allow for smooth power transmission and rotary motion at varying angles. These crucial components connect two shafts that are inclined to one another and transmit the circular movement from an engine's rotation onto road wheels throughout changes in rear axel position related to gearbox positioning on chassis structure while driving.
This transferral of energy is done by the U-joints working together with the slip joint, a type of coupling that allows two shafts to connect while still being able to move relative to one another in one or more directions.
The U-joints are usually found on the propeller shaft, which is the shaft that connects the transmission to the rear differential. The slip joints are found on either end of the propeller shaft and help accommodate any length changes that occur as the suspension moves up and down.
Without these two essential components, the power from the engine would not be able to be transferred to the wheels, and your car would not be able to move.

What Materials Are Used for Universal Joints?

Depending on the application, universal joints can be made of just about any material. Stainless steel, steel, naval brass, and other similar alloys are commonly used because they're able to handle more torque and heat.
There are many benefits to using plastics and thermoplastics for universal joints, including better rust and corrosion resistance and electrical and magnetic insulation. But they're not as strong as universal metal joints and can't handle as much torque.

Universal Joint Applications

Although U-joints are most commonly found in automotive applications, they're also used extensively in other industries. U-joints are used in the drive shaft of many rear-wheel drive cars.
Here are some examples of where you might find a U-joint:
●    Airplanes
●    Tractors
●    Farm equipment
●    Construction Equipment
●    Stagecoaches
●    Wagons
●    optical equipment
●    Some bicycles
●    Instrumentation
●    Lawnmowers
●    control systems
●    weapons
●    textile machinery
●    Snowmobiles
●    tool drives

Pros And Cons Of Universal Joint

Pros

  1. U-joints can accommodate a wide range of motion, much more than fixed joints.
  2. This flexibility makes them ideal for use in vehicles, where the suspension system can cause the wheels to move up and down and side to side.
  3. U-joints can also handle a lot of torque, making them ideal for heavy-duty applications such as construction equipment.

Cons

  1. U-joints are not as strong as fixed joints, so they're unsuitable for applications requiring a lot of force.
  2. The universal joint produces a motion that is not consistent or steady.
  3. If the joint is not adequately lubricated, wear may occur.
  4. U-joints can also be a source of vibration, which can be an issue in applications requiring precision, such as optical equipment.

FAQs

When should you use a Universal joint?
A universal joint, or U-joint, should be employed whenever you need to join two shafts that don't lie in a straight line with each other. Also, use a U-joint when transferring power from one shaft at an angle to another.
Do all cars have a universal joint?
Most rear-wheel drive and four-wheel drive vehicles contain a drive shaft and one or more universal joints.
Where can you find a Universal joint?
Nowadays, you can find universal joints everywhere in many machines with long rotating shafts, including vehicles such as cars, trucks, buses, and trains. You can also find universal joints in office equipment, printing presses, textile machines, and woodworking machinery.

Final Thoughts

A universal joint is a versatile and important component in many machinery applications. It allows for rotational movement while transmitting torque between two shafts that are not aligned. Without universal joints, many of the machines we rely on every day would not be possible.
While they are mostly found in automotive applications, universal joints can also be used in a wide variety of other industries. If you need a reliable and high-quality universal joint, check out the selection at HYB Universal Joints.

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